Displaying items by tag: sustainability

Australia: Hallett Group plans to establish a slag cement grinding plant in Port Augusta, South Australia. Magnet News has reported the cost of the project as US$83.9m, towards which the producer has received US$13.4m in government funding. The plant will produce cement using South Australian ground granulated blast furnace slag (GGBFS) from Nyrstar’s Port Pirie and Liberty Primary Steel’s Whyalla steel refineries and fly ash from the site of the former Port Augusta power plant. Its operations will be 100% renewably powered. An accompanying new distribution facility at Port Adelaide will ship the cement to markets. The project will create 50 new jobs.

When the Port Augusta grinding plant becomes operational in 2023, its products will reduce regional CO₂ emissions by 300,000t/yr, subsequently rising to 1Mt/yr, according to the company’s expansion plans.

Hallett Group chief executive officer Kane Salisbury said "We're talking about 1% of the entire country's 2030 [CO₂ reduction] commitment, delivered through this project." Salisbury added "We're looking at turning South Australia into a global leader in manufacturing green cement."

France: Hoffmann Green Cement Technologies has acquired ABC Broyage, which operates a slag grinding plant in North Dordogne. The producer says that ABC Broyage will import granulated blast furnace slag (GBFS) via La Rochelle and supply ground GBFS to its H1 and H2 green cement plants in Bournezeau. This will give Hoffmann Green Cement Technologies self-sufficiency in its raw materials processing.

Co-founders Julien Blanchard and David Hoffmann said “Managing our supply chain has always been one of Hoffmann Green's strategic priorities. After securing our supplies of co-products and their storage, we are now focusing on optimising their processing through the acquisition of ABC Broyage and the development of vertical integration.” Blanchard and Hoffmann noted that, besides strengthening the company’s control over its raw materials supply, ABC Broyage’s slag grinding capacity also secures its margins in the ‘current highly inflationary context.’

Vietnam: Trung Hieu Development Corporation has secured a five-year contract to use Betolar’s alkali-activated slag and fly ash-based concrete additive Geoprime. Trung Hieu Development Corporation plans to source the materials for Geoprime from local industrial side streams. Dow Jones Institutional News has reported that the move will eliminate 80% of raw materials CO₂ emissions across its 120,000t/yr-worth precast concrete production capacity.

Betolar's Head of Asia Juha Pinomaa said "Vietnam is the world's third largest cement producer and fourth largest cement consumer, with 85Mt/yr. We estimate that the Vietnamese market represents significant commercial potential for us in the coming years due to the huge potential for cement replacement.” He concluded “We can promote the local circular economy and accelerate Vietnam's sustainable development efforts by directly offering cement-free alternatives. The Vietnamese steel and energy industry generates large amounts of steel slag and fly ash as side streams, which can be used for Geoprime-based concrete."

Brazil: The Falcão Bauer Quality Institute (IFBQ) has certified LafargeHolcim Brasil’s CP III-32 blast furnace slag cement for all construction applications. The certificate confirms that the product offers 50% reduced CO₂ compared to the average cement on the Brazilian market.

The Jornal Dia Dia newspaper has reported that sustainability manager Bruno Hallak said “The IFBQ is an institution recognised by the market and this certification confirms that we are on the right track. The production processes and methodologies evaluated can even be reproduced in other units, according to their local characteristics, increasing the gain for the environment.”

LafargeHolcim Brasil previously obtained IFBQ certification for its CP III-40 blast furnace slag cement, which offers a slightly less reduced clinker factor than CP III-32 cement, in 2021. It was the first cement of its type in Brazil to receive the certification. The company produces both cements at its Vitória grinding plant in Espírito Santo.

UK: A team of researchers from six UK universities has filed a patent for a clinkerless cement product called Cambridge Electric Cement. Local press has reported that the project, called UK Fires, saw researchers successfully produce the cement using renewable power from recycled cement powder and ground granulated blast furnace slag (GGBFS). Following its successes, UK Fires has obtained a further Euro2m in funding from the UK Engineering and Physical Sciences Research Council (EPSRC) to continue its work into the range of concrete wastes suitable for use in Cambridge Electric Cement production.

US: Cementos Argos subsidiary Argos Florida Cement has won the Slag Cement Association (SCA)’s Durability and Infrastructure awards at its 2022 Sustainable Concrete Project of the Year Awards. The producer won the awards for its supply of slag cement to two projects in Florida in 2021. Its involvement in the American Bridge Company’s SR 679 Pinellas Bayway Bridge – Structure E replacement won it the Durability award, while its involvement in Superior Paving’s State Road 52 realignment. Argos Florida Cement congratulated its customers, who also received the awards.

France: The Scientific and Technical Center for Building (CSTB) has certified Hoffmann Green Cement Technologies’ clinkerless H-UKR alkali-activated slag cement for structural use in buildings of all types. BusinessWire News has reported that the certification confirms the product’s safety, sustainability, lifespan and performance in conformity with Eurocode 2 and Eurocode 8 design standards.

Co-founders Julien Blanchard and David Hoffmann said “In the midst of ongoing frenetic communication regarding carbon neutrality, Hoffmann Green Cement is as usual endeavouring to back its announcements with verified and evaluated elements. The granting of these evaluations further objectifies the quality of our cement, notably with the awarding of a lifespan of 100 years. In this regard, we would like to thank the CSTB’s teams for drafting this unprecedented technical appraisal and our own teams who are working tirelessly on seeking innovative decarbonised solutions to preserve tomorrow’s world.”

India: Dalmia Cement (Bharat) has started using two electric trucks to transport slag as part of its E-Truck project. They are being used to transport slag from the Steel Authority of India Limited’s (SAIL) Rourkela plant to the cement producer’s plant at Rajgangpur. The company has also commissioned two charging stations at its Rajgangpur plant and three more are to be installed by March 2022. The E-Trucks initiative is intended to reduce Dalmia Cement Bharat’s carbon emissions from transportation and decrease its logistics costs. A further 20 electric trucks are intended to start use by the end of the 2022 financial year.

“Achieving environmental sustainability has always been a priority for us at Dalmia Cement Bharat from a business and a social standpoint. While we are grateful that our government is creating the right policy and investment environment that encourages organisations to take positive environmental action, as private organisations we need to take the lead,” said Mahendra Singhi, managing director and chief executive officer, Dalmia Cement Bharat. He added that the company was confident that it would able to achieve its sustainability goal of becoming carbon negative by 2040.

India: The Indian Green Building Council (IGBC) has certified the sustainability claims of Dalmia Cement’s portfolio of blended cements. The portfolio consists of composite cement, Portland pozzolan cement and Portland slag cement. The council employed a full-cycle assessment of the cements’ impacts.

Head of sales, marketing and logistics Sanjay Wali said “We see GreenPro’s accreditation as a milestone in our journey to becoming carbon-negative by 2040. This also reaffirms our blended cement products’ green supremacy, which is accelerating the global transition from a grey to green reality.”

India: Tata Steel has begun the export of Linz-Donawitz (LD) slag from its steel production processes to Bangladesh. The United News of India has reported that a Bangladeshi cement producer has purchased the material for use in its cement production. China-based cement shipping company Cemcoa will deliver the slag.

Chief operating officer Subodh Pandey said that Tata Steel continually pursues operational and market-facing innovations by creating value out of its by-products, as part of its quest to a sustainable future. It has achieved 100% granulated blast furnace slag (GBFS), fly ash and LD slag recycling.