Displaying items by tag: UK

UK: UK-based startup Cocoon has raised €4.9m in pre-seed funding to develop technology that repurposes byproducts from electrified steel furnaces into a ‘near-identical replacement’ for blast furnace slag, according to the company. The modular technology integrates into existing steel-making processes without disrupting operations or requiring high capital expenditure, reports UK Tech News. Cocoon targets a 50% replacement of cement in concrete, aiming to reduce emissions for producers. Initial tests are underway at a steel plant in northern England, followed by another in the US.

Cocoon CEO Eliot Brooks said "We’re turning a byproduct with little use into a valuable product that the market badly needs and can be easily integrated into existing supply chains. By repairing a broken link in the circular economy, Cocoon provides steel makers with a new revenue stream while meeting the low-carbon material needs of the concrete industry. For every 1t of Cocoon’s slag-based cementitious material used, 1t of CO₂ can be avoided."

Brooks hopes Cocoon's climate technology will be integrated into a pilot plant by late 2025.

UK: A steel and cement co-recycling process developed at the University of Cambridge has received US$2.9m in seed funding. Cambridge Electric Cement is utilising slag produced during the steelmaking process, which uses electric arc furnaces instead of blast furnaces, as clinker for cement. The researchers are conducting a US$8.4m trial called Cement 2 Zero to test the production process, aiming to produce 110t of recycled cement during the two-year program.

Europe: In 2023, 29.7Mt of slag entered the built environment in building materials in the EU and the UK. 20.3Mt (68%) of the slag was granulated blast furnace slag, of which 18.3Mt (90%) was ground for use in cement production, with the other 2Mt (10%) serving as aggregates. The remaining 9.4Mt of the slag was steelwork slag, of which 600,000t (6.4%) was used in cement and concrete production, with the rest used for roadbuilding.

Between 2000 and 2023, slag substituted for 752Mt of limestone, clay and sand in clinker production and for 405Mt of aggregates across the EU and UK construction sectors.

Thomas Reiche, chair of the European slag association EuroSlag and managing director of the FEhS Building Materials Institute, said "Despite the tensions on the European steel market, ferrous slags were once again able to make an important contribution to resource conservation, climate protection and the circular economy in 2023."

UK: Holcim subsidiary Aggregate Industries has commenced its construction of a cement blending plant and import hub on the River Thames at the Port of Tilbury in Essex. The facility also includes units for the production of reduced-CO₂ cement components, including ground granulated blast furnace slag (GGBFS) and construction demolition waste (CDW)-based materials. The Tilbury site has five loading heads and will help Aggregate Industries to maintain its continuous supply of conventional, reduced-CO₂ and circular cementitious materials to London and South East England.

CEO Dragan Maksimovic said “This important investment will further strengthen our position in the market, allowing us to drive our sustainability ambitions and lead the way in low carbon and circular building materials. The London and South East construction market has major regional projects on the horizon, and we are primed and ready to meet the region’s rising demand for sustainable solutions.”

Steve Curley, managing director cement, added “Our ECOPlanet range of green cement was recently added to our green offering. By investing in this impressive facility within the Port of Tilbury, we will truly boost our sustainable offering and be more agile and efficient in the way we manufacture, transport and supply our products across this region.”

UK: CCP Building Products has been working with Carbon8 to develop cement-free, carbon negative concrete blocks. The blocks will be produced using parent company SigmaRoc’s Greenbloc technology with Carbon8’s carbon negative aggregates. The approach is based upon reducing the cement content in concrete and CCP has developed a process that uses ground granulated blast-furnace slag (GGBS) as the main raw ingredient. Carbon8’s technology captures and stores more CO₂ in the aggregates than is released in the manufacturing process, resulting in a carbon negative block.

CCP and Carbon8 announced in July 2023 that the first trials of the project had been successful. Ian St Hillaire, the Technology & Innovation Director for SigmaRoc, said “We set about producing trial samples of concrete blocks at site production scale to push the boundaries of possible. This led to some exciting developments in our Greenbloc technology using Carbon8 carbon-negative aggregate. Combining the alternative aggregate with cement-free technology in the right proportions allows us to successfully produce a concrete block that is not only ultra-low in carbon embodiment, but is actually carbon negative.”

CCP are planning to move on to larger plant trials and then start producing environmental product declarations (EPDs) to verify the new product’s carbon negative claims.

EU/UK: EUROSLAG says that the use of ground granulated blast furnace slag (GGBFS) in cement production in the EU and UK between 2000 and 2022 has generated a cumulative reduction in CO₂ emissions of 408Mt. GGBFS replaced 716Mt-worth of raw materials over the period.

EUROSLAG Chair Thomas Reiche said "Resource conservation through secondary raw materials, especially in the construction sector, and lower emissions of climate-damaging CO₂, are of outstanding ecological and economic importance. The use of ferrous slags makes an important contribution to this. EUROSLAG is working multilaterally to master the enormous challenges in the coming years, above all the transformation of the steel industry, through research and adjustments to national and European regulations.”

Brazil: ArcelorMittal has ordered a slag retention system from UK-based Primematals Technologies. This is part of a larger order for two 135t LD converters for basic oxygen furnaces (BOF) at its steel plant in Jõao Monlevade. The Vaicon Stopper slag retention system is intended to minimise the amount of slag that enters the ladle during tapping. This system ensures shorter production cycles and higher steel quality compared with conventional slag retention systems. The overall plant project also includes an upgrade of the primary dedusting systems and complete electrics and automation packages. The start-up of the new equipment is scheduled for the first quarter of 2025.

The Monlevade plant produces wire rod for industrial applications such as steel wool and steel cord. The site is part of ArcelorMittal Brazil’s Long Steel division and has an annual capacity of 1.2Mt/yr.

UK: Contractors poured 736m³ of cement-free concrete in an 11-hour continuous pour at the Hurst substation tunnel drive shaft of the London Power Tunnels project on 11 May 2023. Construction Index News has reported that Capital Concrete supplied the concrete. It uses a formula developed by Earth Friendly Concrete to replace 100% of cement with fly ash and ground granulated blast furnace slag (GGBFS) in the presence of an activator and admix solution. The supplier said that the concrete will reduce CO₂ emissions by 64% compared with ordinary Portland cement (OPC), corresponding to 111kg/m³ of concrete.

UK: SteelPhalt, a subsidiary of US-based Harsco Environmental, has been awarded a research grant through the Industrial Energy Transformation Fund (IETF). The grant is part of a government effort to distribute funding to help energy-intensive industries cut their carbon emissions and energy costs. The grant funds will enable the company to conduct a feasibility study on energy-efficient solutions for asphalt production. The research will seek to identify ways to capture the waste heat in the exhaust gases and transform it into electrical power, with the objective of reducing the energy demand and carbon impact of the process. The company uses steel slag as a main component of its asphalt products.

UK: The UK government has committed to investments worth Euro22.8bn in early deployments of carbon capture technology. It will announce a shortlist of new projects for deployment later in March 2022.

The government said "This unprecedented level of funding for the sector will unlock private investment and job creation across the UK, particularly on the east coast and in the North West of England and North Wales. It will also kick-start the delivery of subsequent phases of this new sustainable industry in the UK."

Ireland-based Ecocem responded to the budget with a call for funding for more short-term areas besides carbon capture. It said these will be essential in order for the UK cement and concrete industry to reach its 45% decarbonisation target by 2030. The slag-based cement products company called for funding for low-clinker technologies which have already been developed and can be rolled out at scale before 2030, until carbon capture becomes a 'scalable, viable option.'