Displaying items by tag: Product

Russia: Eurocement subsidiary Belgorodsky Cement has announced the start of commercial production of a new CEM-III slag Portland cement. The company says that the cement is highly water and frost resistant and suitable for use in the construction of massive ground and underground structures. Belgorodsky Cement director general Eduard Androsov said, “We offer our customers an individual approach to solving construction problems and guarantee a stable supply of high quality products in the required volumes and within strictly defined deadlines.”

Russia: Iskitimcement has announced the beginning of CEM-II ground granulated blast furnace slag (GGBFS) cement at its Iskitimcement plant in Novosibirsk Oblast. Regional Weekly News has reported that the cement will be used in road base concrete production and soil reinforcement. Iskitimcement says that the cement has high frost, abrasion and impact resistance and strength of over 5.5MPa. It will sell the cement, the seventh type produced at the plant, in 25kg, 50kg and 1t bags.

Spain: Sidenor has launched Termoslag, a software for the control of slag transit during liquid steel dumping. It aims to reduce steel’s slag content by 10%, thereby reducing raw materials and energy consumption in the steel production process and increasing slag output for circular economic uses such as cement production. Sidenor said, “We are committed to eco-innovation and the circular economy.”

Australia: Boral Australia has launched Innovo, an asphalt system product that uses steel slag as a raw material amongst other recyclables. Recycled materials that can be used in the mix include steel slag, recycled plastics, tyres, recycled crushed glass, recycled asphalt pavement and printer toner. The product has been used in various projects in Queensland, New South Wales, Victoria, South Australia and Western Australia.

UK: Hanson supplied its Regen ground granulated blastfurnace slag (GGBS) product for use on part of the Thames Tideway Tunnel super sewer project in Wapping, London. The product was used to overcome difficult ground conditions. Around 5700t tonnes of Regen, supplied from its Purfleet grinding plant in Essex, was used with 3000t of Ketton cement to create a binder to stabilise soil so work to construct a combined sewer overflow could progress and provide a connection to the main east tunnel.

Costain, VINCI Construction Grands Projects and Bachy Soletanche worked with Hanson in laboratory trials to test the performance of the system and suitability of the selected mix design. Deep soil mixing, a technique that enhances the characteristics of weak soils by combining them with a cementitious binder, was chosen as the final stabilisation method.

The Thames Tideway sewer network expansion is due for completion in 2024 and is happening across 24 construction sites in London, spanning from Acton in West London to Beckton in the east of the city.

UK: Ready-mix concrete (RMX) supplier Capital Concrete has dedicated two 60t silos at its London plants to supply Cemfree, a low carbon concrete made using ground blast furnace slag (GGBS) made by DB Group. It is the only RMX supplier in London supplying the product in this way.

“We’ve seen customer interest pick up recently, interest which is clearly linked to the growing importance of environmental considerations in construction build designs. Capital Concrete is now a leading supplier of Cemfree in the London area and we’re able to supply high volumes of this product anywhere in the London market,” said Luke Smith, the managing director of Capital Concrete.

India: JSW Cement has launched its ‘Comp Cem’ product in Goa. It is a blend of clinker, ground granulated blast furnace slag and fly ash, according to the United News Of India. The new product is intended to help the cement producer expand its distribution network in the southern and western parts of the country.

Ireland: Ecocem says that its slag cement products have saved 10Mt of CO₂ emissions compared to regular cement since it started trading in 2002. It produces cement products from ground granulated blastfurnace slag (GGBS). It says its GGBS cement has a carbon footprint of 32kg CO₂/t compared to 850 - 900kg CO₂/t for Ordinary Portland Cement (OPC). The Irish company operates four plants in Europe with a production capacity of 2.4Mt/yr.

Italy/UK: Ametek Land in the UK has collaborated with Italy’s Danieli on its automatic tapping system to increase operation safety and improve process control for steel plants. The Danieli Automatic Electric Arc Furnace (EAF) Tapping System product allows complete furnace tapping remotely from the main pulpit of a steel plant. The system starts furnace tilting in automatic mode, controlling the furnace position during the complete tapping process.

Embedded within the system are two thermal imaging systems from Ametek Land: its Slag Detection System (SDS-E), branded as Danieli’s Q-Slag, and a near-infrared (NIR) fixed thermal imager that is part of the Ladle Level Detection (LLD) system. The thermal imaging systems are used in conjunction with Danieli software to control steel flow in real time.

Q-Slag makes use of an SDS-E imager to detect the transition between steel and slag. It also quantifies the amount of slag that may pass into the ladle. That information is useful for fine-tuning alloys and lime additions for the secondary metallurgy. In parallel with Q-Slag, the LLD system controls when steel inside the teeming ladle has reached pre-set level positions. Back tilting can be done either in automatic mode (when the pre-conditions regarding steel level and weight are met) or by remote intervention of the EAF operator from the main pulpit.

Ametek Land says that its Slag Detection System can improve operator response times and steel consistency at the end of each tap. Those improvements typically result in up to a 25% reduction in slag depths, compared with traditional methods of stream monitoring.

Danieli designs plants and manufactures and installs machines for the metals industry covering the entire production cycle from raw ore to finished steel products. Ametek Land manufactures monitors and analysers for industrial infrared non-contact temperature measurement, combustion efficiency and environmental pollutant emissions.

UK: David Ball Group has run a series of trials with Bouygues UK of its Cemfree concrete product at a redevelopment scheme at the Gascoigne Housing Estate in Barking, London. The group says that the trial went ‘exceptionally’ well and teaming Cemfree with Bouygues UK further down the line on future projects looks ‘hopeful.’ Cemfree is a low carbon concrete made using ground blast furnace slag (GGBS).

“We are always looking for new ways to innovate, and the carbon-saving potential of Cemfree is considerable. Initial trials have been very positive and we will continue to explore its potential as a sustainable alternative to traditional concrete – a hugely exciting possibility,” said Jean-Marie Perret, a project manager for Bouygues UK, who is leading the Cemfree trials for the Gascoigne Estate.