Displaying items by tag: steel plant

India: JSW Cement recorded a market share of 83% in the Indian ground granulated blast furnace slag (GGBS) market in the 2024 financial year, which ended on 31 March 2024. CNBCTV News has reported that JSW Cement sells GBFS produced from slag supplied by fellow JSW Group company JSW Steel, alongside other partners in the steel sector. JSW Steel is presently expanding its refineries in Dolvi, Maharashtra, and Vijayanagar, Karnataka.

JSW Cement’s existing customers include construction firms for the Mumbai Coastal Road, Mumbai Trans-Harbour Sea Link, Bengaluru International Airport and nuclear power plant projects. India’s total national consumption of slag in the reporting period was an estimated 6 – 6.2Mt. Ratings agency CRISIL has forecast composite annual growth of 15 – 16% until the 2029 financial year, to reach 13Mt.

Brazil: ArcelorMittal has ordered a slag retention system from UK-based Primematals Technologies. This is part of a larger order for two 135t LD converters for basic oxygen furnaces (BOF) at its steel plant in Jõao Monlevade. The Vaicon Stopper slag retention system is intended to minimise the amount of slag that enters the ladle during tapping. This system ensures shorter production cycles and higher steel quality compared with conventional slag retention systems. The overall plant project also includes an upgrade of the primary dedusting systems and complete electrics and automation packages. The start-up of the new equipment is scheduled for the first quarter of 2025.

The Monlevade plant produces wire rod for industrial applications such as steel wool and steel cord. The site is part of ArcelorMittal Brazil’s Long Steel division and has an annual capacity of 1.2Mt/yr.

Australia: BlueScope has approved a US$735m reline and upgrade project at its No 6 Blast Furnace (6BF) at the Port Kembla Steelworks. The project will include the installation of a new slag granulation system. The overall scope of work includes a traditional reline plus a significant upgrade of parts of the facility and supporting infrastructure, including investment in environmental improvements. It is intended to support future adoptions of low emissions steel production technology. The transition to the relined 6BF is expected to take place in mid-to-late-2026.

Canada: Enviri Corporation’s Harsco Environmental division has renewed a steel mill services and products agreement with ArcelorMittal Long Products for its plant in Quebec. Under the two-year deal, Harsco Environmental will continue to offer a range of services, including slag pit digging, metallic recovery, melt shop cleaning, support services and ad-hoc rentals.

Turkey: Tosyali Harsco has signed a 10-year contract with an estimated revenue of US$210m to provide services at Tosyali Holding’s new steel plant at Sariseki near Iskenderun. Tosyali Harsco is a joint venture between US-based Harsco and Tosyali Holding. Tosyali Harsco's scope of work at the new plant will include the treatment of all scraps via sorting, shearing, lancing and cleaning processes, scrap handling and logistics to the melt shop, underfurnace cleaning, ladle slag handling and slag processing.

Initial plant commissioning at the plant in Sariseki is schedule to start in March 2023. The US$2.5bn project will have a production capacity of 4Mt/yr. It includes two Quantum-type electric arc furnaces manufactured by Primetals, slab and billet casting machines, a hot rolling mill and long and flat product finishing lines.

India: Dalmia Cement (Bharat) has started using two electric trucks to transport slag as part of its E-Truck project. They are being used to transport slag from the Steel Authority of India Limited’s (SAIL) Rourkela plant to the cement producer’s plant at Rajgangpur. The company has also commissioned two charging stations at its Rajgangpur plant and three more are to be installed by March 2022. The E-Trucks initiative is intended to reduce Dalmia Cement Bharat’s carbon emissions from transportation and decrease its logistics costs. A further 20 electric trucks are intended to start use by the end of the 2022 financial year.

“Achieving environmental sustainability has always been a priority for us at Dalmia Cement Bharat from a business and a social standpoint. While we are grateful that our government is creating the right policy and investment environment that encourages organisations to take positive environmental action, as private organisations we need to take the lead,” said Mahendra Singhi, managing director and chief executive officer, Dalmia Cement Bharat. He added that the company was confident that it would able to achieve its sustainability goal of becoming carbon negative by 2040.

US: Harsco’s Metals & Minerals division has expanded an agreement with Egyptian Steel, a manufacturer of rebar and wire rods in the Middle East and North Africa. Under the terms of this expanded agreement, Harsco will provide scrap and slag management, material handling, and metal recovery services at Egyptian Steel’s Beni Suef plant. Harsco has provided similar services to Egyptian Steel’s Al Ain Al Sokhna site since late 2017.

“This contract further strengthens our market-leading role in the Africa and Middle East steel markets, where Harsco has been providing environmental services for well over two decades,” said Russ Mitchell, the Chief Operating Officer of Harsco Metals & Minerals.

Italy: Finland’s Tapojärvi has signed a contract to supply slag handling and metal recovery services at ThyssenKrupp’s Acciai Speciali Terni steel mill. Tapojärvi Italia will build a slag-handling unit and then start to produce and develop slag-based products. The contract consists of two-year period of building the unit and 10 years of operating time with additional option for another 10 years of operations.

“We have innovative and cost efficient solutions to meet the challenges steel mills have around the world. We productise industrial by-products and develop new business opportunities around these materials all the time,” said Mari Pilventö, the chief executive officer (CEO) of Tapojärvi Oy.

China: The Ministry of Ecology and Environment has accused the Gaoyi Iron and Steel Company in Yuncheng in Shanxi province of illegally and dumping steel slag over a 10 year period. The ministry has named the steel producer as part of an initiative to name and shame industrial polluters, according to Reuters. The steel producer was ordered in 2013 to build a slag treatment yard but it failed to do so. So far in 2018 it has produced 0.3Mt of steel slag. Most of this has been dumped on nearby farmland.

India: There are plans to establish four major steel plants in the iron ore rich states of Odisha, Chhattisgarh, Jharkhand and Karnataka, according to Union minister for Steel, Narendra Singh Tomar. He said that the country aims to acheive 300Mt/yr of steel production capacity by 2030 and the proposed four new plants are expected to contribute with a total capacity of 20Mt/yr.