Displaying items by tag: grant

UK: SteelPhalt, a subsidiary of US-based Harsco Environmental, has been awarded a research grant through the Industrial Energy Transformation Fund (IETF). The grant is part of a government effort to distribute funding to help energy-intensive industries cut their carbon emissions and energy costs. The grant funds will enable the company to conduct a feasibility study on energy-efficient solutions for asphalt production. The research will seek to identify ways to capture the waste heat in the exhaust gases and transform it into electrical power, with the objective of reducing the energy demand and carbon impact of the process. The company uses steel slag as a main component of its asphalt products.

UK: Teesside University is working with a number of partners, including Material Evolution, on developing a new type of concrete using steel slag. The ‘Mevocrete’ project has a total budget of Euro8.6m and it received around Euro3.5m funding from the Innovate UK scheme. It intends to build a full scale on-site unit for cement production using waste steel slag at the Teesworks industrial zone. Researchers from the university’s School of Computing, Engineering & Digital Technologies will analyse the steel slag and its chemical composition and measure how efficient it is at sequestering carbon. The projects aims to manufacture a concrete that emits up to 85% less CO₂ compared to a traditional concrete made from Ordinary Portland Cement (OPC).

Material Evolution is the lead industrial partner on the project. Other partners include Celsa Manufacturing UK, LKAB Minerals, Nanomox, Enursan, Retaining UK, Geocast, Playfair Capital and ZTL Contracting.

Australia: Hallett Group plans to establish a slag cement grinding plant in Port Augusta, South Australia. Magnet News has reported the cost of the project as US$83.9m, towards which the producer has received US$13.4m in government funding. The plant will produce cement using South Australian ground granulated blast furnace slag (GGBFS) from Nyrstar’s Port Pirie and Liberty Primary Steel’s Whyalla steel refineries and fly ash from the site of the former Port Augusta power plant. Its operations will be 100% renewably powered. An accompanying new distribution facility at Port Adelaide will ship the cement to markets. The project will create 50 new jobs.

When the Port Augusta grinding plant becomes operational in 2023, its products will reduce regional CO₂ emissions by 300,000t/yr, subsequently rising to 1Mt/yr, according to the company’s expansion plans.

Hallett Group chief executive officer Kane Salisbury said "We're talking about 1% of the entire country's 2030 [CO₂ reduction] commitment, delivered through this project." Salisbury added "We're looking at turning South Australia into a global leader in manufacturing green cement."

UK: A team of researchers from six UK universities has filed a patent for a clinkerless cement product called Cambridge Electric Cement. Local press has reported that the project, called UK Fires, saw researchers successfully produce the cement using renewable power from recycled cement powder and ground granulated blast furnace slag (GGBFS). Following its successes, UK Fires has obtained a further Euro2m in funding from the UK Engineering and Physical Sciences Research Council (EPSRC) to continue its work into the range of concrete wastes suitable for use in Cambridge Electric Cement production.

US: The US Department of Energy has awarded a grant of US$1.5m to a combined industry and academic team led by Cornell University’s School of Civil and Environmental Engineering. The team will research uses of slag and other waste products from steel production. The study aims to investigate the overall material efficiency of steel production in order to reduce waste. It will explore several avenues, including the use of recovered silica for heavy metals capture at industrial plants and the synthesis of calcium carbonate from slag for use in steel production. Additionally, the team hopes to produce useable iron oxide from the by-products.

Assistant professor Greeshma Gadikota said, “This exciting project directly addresses our societal mission of meeting our resource needs in an environmentally sustainable manner. Iron and steel use is ubiquitous in our infrastructure.” She added that the study is “A unique opportunity to engage and train our students in developing innovative technologies that are central to our ability to live.” The study’s title is ‘Integrated reuse and co-utilisation of slag, sludge and dust with inherent heavy metal capture and nanoscale calcium carbonate production as an enhanced fluxing agent in steel plants.’